| Customization: | Available |
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| Warranty: | 12 Months |
| Feature: | Automation, High Efficiency, Precision |
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Crafting a stainless steel product from its raw form to a finished marvel is a remarkable blend of artistry, science, and engineering. Even though stainless steel is ubiquitous, touching billions of lives worldwide, few truly appreciate the intricate craftsmanship involved in its creation. The journey of transforming raw stainless steel is a testament to human ingenuity, tracing back to the pioneering days of the Industrial Revolution. Immerse yourself in the captivating world of stainless steel production with these six pivotal stages that define its manufacturing process:
1) Material Handling
Uncoiler- An essential component at the genesis of the production line, the uncoiler expertly manages the steel strip, ensuring its precise and controlled unwinding. It regulates both speed and direction, seamlessly guiding the metal strip from its coiled state into the next phase, be it slitting or tube mill entry.
2) Forming
Deep Drawing Press- At this juncture, the semi-finished steel transitions through transformative forming processes. This includes the hot rolling of stainless steel, where it is heated and passed through colossal rollers. Initial forms like blooms and billets are reshaped into versatile bars and wires, while slabs morph into plates, strips, or sheets. Bars, especially, are praised for their versatility, available in an array of grades and sizes, from round to octagonal, each tailored for distinct applications.
3) Heat Treatment
Annealing Furnaces- In the heat treatment phase, stainless steel undergoes a meticulous annealing process. This involves controlled heating and cooling to alleviate internal stresses and enhance material ductility, expanding its application potential. Meticulous control of temperature, pressure, and cooling rates is paramount, as even minor deviations can compromise product integrity.
4) Descaling
Pickling- A byproduct of annealing is the formation of scale on the steel's surface, necessitating descaling. Multiple methods exist, but pickling stands out as a preferred technique to cleanse and prepare the stainless steel for further processing.
5) Cutting and Punching
The precisely treated and descaled stainless steel is then sculpted into desired shapes. Techniques involve mechanical cutting with guillotine knives, blanking, nibbling, and swift blade action. This is also the stage where features like tap holes and overflow channels are crafted.
6) Finishing and Polishing
Polishing Machine- To bestow the stainless steel its iconic luster, finishing is an indispensable step. This not only enhances aesthetic appeal but also ensures the surface's smoothness and cleanliness, critical for hygiene-sensitive applications.
Hydraulic Press 4 Column Hydraulic Sheet Metal Deep Drawing
Features
1. Our hydraulic machine leverages hydrostatic pressure to adeptly process materials as diverse as metal, plastic, rubber, wood, and powder into a myriad of products.
2. It shines in tasks like pressing and press forming, including forging, stamping, cold extrusion, and more, excelling in processes like sheet metal deep drawing and powder metallurgy.
3. With significant advantages such as weight reduction, fewer parts and molds, improved stiffness and strength, and lowered production costs, our hydraulic press is a technical and economic powerhouse.
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| Model | unit | Yz33-25T | Yz33-50T | Yz33-63T | Yz33-100T | Yz33-160T | Yz33-250T | |
| Clamping Force | KN | 250 | 500 | 630 | 1000 | 1600 | 2500 | |
| Working layer | Qty | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | |
| Piston stroke | mm | 180 | 250 | 250 | 250/250 | 250/250 | 500 | |
| Heating Platen daylight | mm | 90 | 125 | 125 | 125 | 125 | 125 | |
| Heating Platen Size |
Left-right | mm | 350 | 400 | 500 | 600 | 750 | 900 |
| Front-back | mm | 350 | 400 | 500 | 600 | 850 | 900 | |
| Heating plate power | KW | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | |
| Motor power | KW | 7.2 | 9 | 10.8 | 33.75 | 45 | 45 | |
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